Automated Optical Inspection (AOI),Automated Optical Inspection (AOI),Measurement & Analysis Instruments

TR7550 SII

INTRODUCTION

Combining a large FOV 3-CCD top-view color camera with four angled cameras for unparalleled inspection coverage, the TR7550 SII automated optical inspection system offers double the inspection speed of TR7550 with linear motor control for precise, high speed vibration free pre/post reflow inspection. The system features a highly flexible RGB+W lighting system with low-angle illumination for better inspection of polarity and black components and is capable of inspecting 01005 fine pitch components in both lead-free and legacy PCB assemblies.

Features

• Vibration free ultra-high speed Inline Color AOI with complete inspection coverage
• Precise 3CCD color camera ready for 01005 component inspection
• Advanced RGB+W lighting system for improved solder and marking inspection
• Linear motor X-Y table for vibration free accurate inspection

Optical System

Imaging Method	Dynamic Imaging
Top Camera	XGA 3CCD color camera, FOV image size (1536 x 2048 pixel)
Angle Camera	XGA mono camera, FOV image size (1536 x 2048 pixel)
Imaging Resolution	10 µm, 12 µm, 15 µm (factory setting)
Lighting	Multi-segment, multi-angle RGB LED (coaxial lighting optional)
3D Technology	N/A
Max. 3D Range	N/A

Inspection Performance

Imaging Speed

10 µm: 44 cm²/sec
12 µm: 69 cm²/sec
15 µm: 93 cm²/sec

Motion Table & Control

X-Axis Control	Linear motor + linear scale with DSP-based controller
Y-Axis Control	Linear motor + linear scale with DSP-based controller
Z-Axis Control	N/A
X-Y Axis Resolution	1 µm

Board Handling

Max PCB Size	TR7550 SII: 510 x 460 mm TR7550L SII: 660 x 610 mm TR7550LL SII: 850 x 610 mm
PCB Thickness	0.6-5 mm
Max PCB Weight	TR7550 SII: 3 kg (5 kg optional) TR7550L SII: 5 kg (8 kg optional) TR7550LL SII: 5 kg (8 kg optional)
Top Clearance	40 mm
Bottom Clearance	40 mm
Edge Clearance	TR7550 SII: 3.5 mm TR7550L SII: 3 mm TR7550LL SII: 3 mm
Conveyor	Inline Height: 880 – 920 mm * SMEMA Compatible

Inspection Functions

Component	Missing Tombstoning Billboarding Polarity Rotation Shift Wrong Marking (OCV) Defective Upside Down Lifted Component
Solder	Excess Solder Insufficient Solder Bridging Through-hole Pins Lifted Lead Golden Finger Scratch/Contamination

Dimensions

WxDxH	TR7550 SII: 1220 x 1500 x 1625 mm TR7550L SII: 1400 x 1815 x 1595 mm TR7550LL SII: 1600 x 1815 x 1595 mm Note: not including signal tower, signal tower height 520 mm
Weight	TR7550 SII: 897 kg TR7550L SII: 1190 kg TR7550LL SII: 1224 kg